8 Colour Breath Film Central Drum Ci Type Servo Gear Driven Flexographic Printing Machine

Product Description

500m/Min 8Color  Roll to Roll Ci Flexo Paper Plastic Film Printing Press Machine

 Adopts FDS door system and sleeve technology for printing plate and anilox roller, which can realize fast job change. Meanwhile, it is equipped with auto splicing unwinder and rewinder, pre-register function, printing unit positioning technology, auto inking system etc. Maximum running speed 500m/min.

Specification

Applications

Ø Plate cylinder diameter 

Ø Character of Substrate

Ø Character of ink and additives

Ø Printing Quality Request

Ø Flexo plate and tape

SMART OPERATION

Ø Job save/recall, save necessary data of job setup, make job repeat more easily

Ø If you do not follow the procedure, the machine will alarm automatically

Ø On-line monitoring of the whole machine status, real-time monitoring

Ø Lack of air pressure, auto alarm

Ø Camera based register-Camera based registration system

Ø Pre-register

Ø Remote control system-Long distance diagnosis

Key Configurations

 Power supply and compressed air 

Ø Power: 380V 3PH 50HZ

Ø Max. power:  

Ø Compressed air:0.6MPa (AIR COMPRESSOR UNINCLUDED)

Ø Compressed air Consumption :2 m3/min

 

n Cooling/conditioning water:

Ø Filtration clarity less than 20 Micron

Ø Min pressure:2 bar

Ø Max pressure:3 bar

Ø Inlet temperature 15C° - 18C°

Ø Hardness (CaCo2) 2.5 - 4mg/lt.

Ø PH 7 – 8.2

n Central impression drum conditioning: a closed loop conditioning unit

DESCRIPTION

1. Printing part full servo motor control : Press enables you to print any repeat within the minimum and the maximum size of the machine eliminating the old gears limitations such as obtaining any intermediary size. Furthermore, it's even possible to print different lengths within a suggested tolerance by using the same print sleeves, which is aimed at stretch ability of film. All the motors are synchronized to rotate at same peripheral speed and their angular positions are constantly driven by a centralized electronic system throughout the feedback of encoders.The system provides a very accurate positioning of the rollers,repeating exact positions and printing pressures for jobs already processed and recorded.

2. Quick Sleeve Replacement: This machine adopts TDS quick plate cylinder and an anilox roller replacement system. lts unique "gate"design ensures operators can quickly and safely replace sleeves with simple operation, requiring no tools or electrical mechanisms, reducing waiting time. Without using any hydraulic units, operation becomes safer. Fewer parts ensure high equipment reliability and convenient maintenance.

3. Stable and Simple Structural Design: The printing unit features a robust structure.The operation side is fixed by one high-precision linear guide rail, while the non-operation side is secured by two upper and lower high-precision linear guide rails. This design provides stronger support force for the sleeve mandrel. The printing unit contains no hydraulic mechanisms, and the entire operation process requires no tools. Through ingenious design, it ensures high reliability while minimizing the number of components. The color unit positioning mechanism is located outside the side frame, separated from the inking system, ensuring operational safety and reducing equipment maintenance difficulty.

FLYING SPLICE TURRET UNWINDER.

WINDING AXIS CONTROLS

SPLICE SYSTEM

² Twin axis, shafted type, unwinder for reels of maximum diameter 800 mm(film).

² Unwinder for reel mandrel of external diameter 96 mm (3" air shaft mandrel)

² Frames complete with base for jacking screws and holes for levelling and securing to the floor.

² Winding axis are center driven by A.C. motors.

² Tension control of the unwind axis by dancer roller system with pneumatic reaction, and rotary potentiometer.

² Web detector incorporated in the dancing roller, auto stop when paper broken

² Hand wheel for axial adjustment, the maximum adjustment amount is 20mm.

² Splice system composed by a lay on roller to stick the new reel to the substrate in use, and a cross knife to cut the substrate from the expiring reel.

² Reel change sequence activated by the operator throughout remote controls located near by the unwind section.

² Minimum external diameter of the reel permitted for the splice is 500 mm.

IN-FEED EDGE GUIDING SYSTEM

IN-FEED NIP ROLLER

PRINTING STAND

² Automatic edge guiding system is mounted before the printing section. 

² The system includes 1 (one) sensor for "left or right guiding".

² Nip roller, composed by a steel roller covered with rubber of hardness 65/70 shores, to lay film on the central drum. 

² The roller is mounted on sealed ball bearings, and is pressed laterally through two (2) pneumatic cylinders, one on each side, having independent pressure control manually adjustable.

² Central impression type, having framework prepared for maximum 8 printing units.

² Frames of stabilized HT250 cast iron, 120 mm (To be determined). thickness, connected by spacers and tie rods in steel and cast iron. A cast iron base supports all the structure and allows levelling and securing to the floor by jacking screws and holes.

CENTRAL IMPRESSION DRUM

PRINTING SECTION

TYPE OF INKING SYSTEM

² Chrome plating drum, protect it from external corrosion.

² The drum is supported laterally by tapered-roller bearings. In order to ensure the necessary eccentricity tolerance, the grinding and super finish process of the external diameter is carried out with the drum already mounted on its bearings and coupling flanges.

² Centralized manual lubrication of the supporting bearings of the central drum.

² Closed loop water conditioning system for the drum. The conditioning system integrates heat exchangers for cooling or heating the water.

² The plate and the anilox roller sleeve mandrel of each section are driven by a separate servo motor

² The pressure engage/dis-engage of the plate and anilox roller sleeve of each section is driven by a separate servo motor

² The horizontal adjustment of the plate roller of each section is driven by a servo motor

² Inking system by enclosed chambered doctor blade system. With ink circulation inlet and outlet, both sides are sealed.

² The two sides are sealed with special sealing blocks, which can effectively overcome the shortcomings of traditional rubber and sponge sealing blocks that wear quickly at high speeds.

² The enclosed doctor blade chamber is constructed a split design, the knife holder part can be easily separated from the main body, and the blade replacement is quicker and lighter

DRYING SYSTEM

DRYING SYSTEM BETWEEN THE PRINTING UNITS

FINAL DRYING TUNNEL

² The drying fans, the heat supplying units, the final drying tunnel and part of the entire ducting system of the dryers, is mounted on a steel framework located on the top of the machine and connecting the printing stand to the out-feed and chill roll assembly.

² A walkway, accessible from the ground by a ladder, is integrated in the steel structure assembly for ease of service for the units mounted on this section.

² Air box distributors mounted on the printing section, one after each printing unit excluding the last one.

² The box distributors are constructed in steel, and the air is blown onto the printed film by airstreams transversal to the web running direction. Exhaust cavity integrated for the evacuation of the air soaked of solvents. Edges protected by rubber seals to avoid air flows outside the drying area, and for proper evacuation throughout the exhaust system.

Closed type drying tunnel composed by 3 sections with integrated distributing chambers, mounted after the printing section.

The tunnel is constructed in steel, and the air is blown onto the printed film by airstreams transversal to the web running direction. Exhaust cavity integrated for the evacuation of the air soaked of solvents. Edges protected by rubber seals to avoid air flows outside the drying area, and for proper evacuation throughout the exhaust system.

Specification(mm)	800	900	1000	1100	1200	1300	1400
Colors	8
Central drum diamter	1850mm
Max web width	820	920	1020	1120	1220	1320	1420
Max printing width	800	900	1000	1100	1200	1300	1400
Repeat	350~850
Max unwinding diameter	P series:   1000  ;  F series: 800
Max rewinding diameter	P series:   1000  ;  F series: 800
Max mechanical speed	500m/min
Drying	Electric heating/gas/steam/hot oil
Applicable ink	Eco-friendly water-based ink/Solvent-based ink
Materials	P series: Paper;F series:PE/OPP/PET/Pearlised film,paper etc
Thickness	P series:25-300gsm ; F series:film 10-150µm,paper 25-120gsm

F2 Narrow Web Flexo Printing machine

F2 Medium Web Flexo Printing Machine

The F2 series narrow web flexo printing features the different and unique printing platform as the other models in the lineup, delivering the fastest set-ups and changeovers and shorter web path, together with the fastest make-ready times in the industry (4-color changeovers are complete in just 3 minutes!). Additional advantages over traditional presses include short web paths and minimal ink usage requirements resulting in waste savings up to 50% and fast changeover times for increased productivity. The max speed can reach 180m/min.

The F2 series medium web flexo printing features delivers the fastest set-ups and changeovers and shorter web path and fastest make-ready times in the industry. Additional advantages over traditional presses include short web paths, without adjusting pressure after changeover and minimal ink usage requirements resulting in waste savings up to 50% and fast changeover times for increased productivity. The max speed can reach 240m/min.

F3 series medium web flexo printing machine

F4  1300-4 Full servo flexo printing machine

The F3 series medium web flexo printing'maximum running speed is 240m/min. It adopts sleeve technology on plate cylinder with features like fast job change and low production cost. New designed mechanical structure can efficiently reduce machine vibration to realize high printing quality. Additional advantages over traditional presses include short web paths, without adjusting pressure after changeover, pre -register function and minimal ink usage requirements resulting in waste savings up to 50% and fast changeover times for increased productivity.

This machine is designed for continuous printing of paper loaded in reels. The printing process is flexographic by liquid inks which is normally available on the market. 

F5 1600-6 Servo Motor Driven Carton Pre-printing Press

CI Flexo printing machine

widely used in light-weight coated paper, duplex board, coated paper, cardboard, non-woven fabric, Kraft paper, paper-plastic composite material, etc. It is widely used in packaging paper, paper box/bag, paper cup, courier bag, beer carton, food carton, etc. pre-printing fields.

Adopts FDS door system and sleeve technology for printing plate and anilox roller, which can realize fast job change. Meanwhile, it is equipped with auto splicing unwinder and rewinder, pre-register function, printing unit positioning technology, auto inking system etc. Maximum running speed 500m/min.

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Full sets of description, Includes installation operations and routine maintenance, electrical, pneumatic, and hydraulic diagrams. User must strictly follow the contents of these documents. The manufacturer is not responsible for any results If the user does not operate the device correctly according to the instructions. The user should notify the manufacturer immediately when the machine is abnormal, otherwise the user will bear the results by himself.

Company Profile

DHFLEXO

Wenzhou Kxite Flexo Printing Machine offers full-size flexo printing machines, machine width range of 330-2500mm, covering the entire flexo printing market. It is widely used in label, film flexible packaging, medical packaging, paper containers, paper boxes, paper bags, gift packaging paper, Carton Printing and other products. 

Why Choose Us?

Other Products

OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
packing printing solutions

flexo printing machine
paper cup printing machine
paper containers printing machine
paper box flexo printing machine
gift packing box printing machine

FAQ

1. Delivery time and Warranty period:

Production time within 100 days after receipt of deposit. Warranty period is one year

2. Payment:

Advance payment 30%, and balance 60% is paid before delivery ,The remaining 10% will be paid within three months of installation completion

THE FOLLOWING CONFIGURATIONS AND SERVICE ARE NOT PROVIDED

n Lifting device for anilox roller and plate cylinder

n Anilox roller washing machine

n Waste gas from drying system exhaust pipe

n Air compressor, gas pipeline connected by air compressor and pneumatic device

n Air compressor, containers, Compressed air treatment equipment and related accessories.

n Power cables and wires input to the machine

n Fire equipment

n Any form of land construction

n All kinds of oil

n Thermal insulation and sound insulation

n Solvent volatilization treatment and recovery

n Others not listed